Energy storage systems, as complex products integrating electrochemical, power electronics, and structural design, rely on systematic validation of critical components—including internal cells, mechanical structures, and external protection—to ensure long-term operational safety and reliability. Single-parameter performance testing is insufficient to address the diverse challenges these systems may encounter in real-world applications.
To address this, we offer a comprehensive testing and validation system designed to simulate critical stress conditions across three dimensions: thermal management, physical structure, and outdoor environments. This enables proactive assessment of product performance during R&D and quality control phases. The system focuses not only on fundamental safety under severe conditions but also on functional integrity throughout the entire product lifecycle, providing robust laboratory evidence for reliable design and market deployment.
1. Battery Thermal Management and Safety Testing Solutions
Pain Points: Battery thermal runaway causing fires, electrical faults leading to short circuits or insulation failure.
Core Value: Ensures battery system safety protection during anomalies and verifies electrical components' insulation and withstand voltage performance.
Product Modules Included:
High/Low Temperature Test Chamber: Simulates battery charge/discharge performance under extreme heat and thermal shock testing.
Combustion Test Chamber: Simulates external fire exposure to evaluate battery pack flame resistance.
Leakage Current Tester / Withstand Voltage Tester: Verifies high-voltage insulation integrity before/after thermal testing to prevent electrical leakage.
2. Structural Strength & Mobile Energy Storage Solutions
Challenges: Residential and containerized energy storage require transportation. Vibration may loosen internal connections, structural impacts may damage cells, and installation stresses may compromise seals.
Core Value: Ensures products withstand physical stresses during transportation, installation, and operation while maintaining structural integrity and functional performance.
Product Modules Included:
Vibration Test Bench: Simulates road vibration profiles to verify module weld points remain secure.
Drop Tester: Conducts drop tests for portable energy storage devices.
Tensile Tester: Tests tab weld strength and wire harness terminal pull-out force.
3. Outdoor Cabinet Protection & Sealing Solutions
Pain Points: Energy storage cabinets deployed outdoors face risks of water ingress, dust accumulation, and sealant degradation.
Core Value: Verify IP protection ratings to safeguard internal circuits from corrosion.
Product Modules Included:
Constant Temperature & Humidity Chamber: Evaluates sealant strip aging under prolonged humid heat.
UV Aging Chamber: Tests the UV resistance of energy storage cabinet exterior coatings.
Salt Spray Tester: Assesses enclosure rust resistance for island/offshore energy storage projects.
Leakage Current Tester: Verifies cabinet insulation safety under moisture exposure.
Withstand Voltage Tester: Conducts breakdown voltage testing between enclosures and live components.